Custom Mailer Boxes

Choosing the Right Flute Before You Choose the Artwork

Most damaged-parcel complaints trace back to board choice, not print. E-flute gives a smooth face for detailed graphics and suits apparel, cosmetics and light accessories. B-flute adds crush resistance for glassware, ceramics and heavier kits. Double-wall is worth it once you are past a few kilos or shipping internationally on multi-leg routes.

We size the box to the product, not to a stock chart. A snug internal fit cuts void fill, lowers dimensional weight and stops the contents sliding, which is what actually causes most in-transit damage.

• Roll-end tuck-top, roll-end front-lock and full-flap mailer styles
• Built-in tear strips and peel-and-seal tape for painless returns
• Die-cut card inserts to seat multi-item kits and subscription boxes
• White, natural kraft or fully flood-printed interiors

Unboxing Details That Earn Shares

The inside of a mailer box is the cheapest advertising space you own. A printed interior, a thank-you message under the lid or a pattern that appears only when the flap lifts turns a delivery into content customers post. We print inside and outside in the same pass, so that experience costs far less than brands expect.

On the outside, keep it deliberate. Matte lamination hides scuffs from belt handling far better than gloss. Spot UV over a matte base gives a logo depth without foil. If you ship in plain-looking outers for discretion, we can keep the exterior clean and put every bit of brand work inside.

Sustainable Shipping Boxes Customers Actually Notice

Corrugated is already one of the most recycled materials in the world, and we push that further with recycled content, FSC-certified liners, water-based and soy inks, and unlaminated finishes that go straight into kerbside recycling. Right-sizing helps more than any label: a box cut to the product ships lighter, uses less filler and reduces the carrier surcharge on oversized parcels.

If you run a returns programme, a double-adhesive strip lets the same mailer go back without a second box, which is both cheaper and an easy sustainability claim you can actually defend.

Wholesale Mailer Boxes From 50 Units

Custom mailer boxes start at 50 units with free dielines, 3D mockups and unlimited revisions, so you can test a launch before committing to volume pricing. Per-unit costs drop sharply at 500, 1,000 and 5,000.

Production runs 8–10 business days after approval, boxes arrive flat-packed and assemble in seconds with no tape gun, and your files stay on file so reorders skip the setup stage entirely.