Free dieline & 3D mockup on every project · 50-unit minimums · 8–10 day turnaround

Now booking Q3 production slots4.9/5 · 1,200+ reviews

Custom printed boxes, engineered end to end.

We engineer custom packaging from structure to finish: board selection, print spec, dieline fit and pre-production proofing — all managed so your custom boxes ship on a schedule you can plan a launch around.

  • 50-unit minimums
  • Free dieline + 3D mockup
  • FSC & recycled stocks

12,400+

Brands packaged

8–10 days

Standard turnaround

50 units

Minimum order

Production sample · Mailer 8×6×3 Approved
Custom printed white and green mailer, rigid and folding carton boxes

Trusted by 12,400+ growing brands

VERDANT SKINCARENORTHWIND COFFEELUMEN BOTANICALSOAK & EMBERPALE HORSE CBDSTUDIO MERAKIHARLOW BAKERYAVEC ATELIER
VERDANT SKINCARENORTHWIND COFFEELUMEN BOTANICALSOAK & EMBERPALE HORSE CBDSTUDIO MERAKIHARLOW BAKERYAVEC ATELIER
4.9/5 from 1,200+ reviews Free US shipping Pantone color matching FSC-certified stocks

Customization process

From Spec Sheet to Doorstep in 10 Days

Every order of custom printed boxes follows the same clear path: design, sample, approve and produce.

01

Share your specs

Tell us the product, dimensions and quantity — or send a sample and we will measure it for you.

02

Free structural design

Our team returns a dieline and 3D mockup within 24 hours at no cost, revisions included.

03

Approve a physical proof

We produce a printed prototype so you approve real material, color and fit before the run.

04

Production & delivery

Boxes are printed, finished and quality-checked, then delivered to your door in 8–10 days.

Materials

Board Specified for the Job, Not the Catalog

Great custom printed packaging starts with the right board. We recommend the stock based on product weight, shipping channel and how the box needs to feel in hand — then send you a free sample kit to confirm.

SBS Cardstock

12pt – 24pt

Bright white, ultra-smooth folding carton board. The default for retail cartons where print fidelity matters most.

Kraft Paperboard

14pt – 24pt

Uncoated natural brown board with visible fiber. Recyclable, tactile and ideal for organic and artisan positioning.

Corrugated (E/B/BC Flute)

32 ECT – 48 ECT

Fluted board engineered for shipping strength, from slim e-flute mailers to double-wall shippers.

Rigid Greyboard

2mm – 3mm

Hand-wrapped luxury board that does not flex. The structural basis of every premium gift box.

Recycled Chipboard

100% PCW

Post-consumer recycled board for brands with hard sustainability targets and cost discipline.

FSC-Certified Board

Chain-of-custody

Responsibly sourced fiber with documentation you can put on the box and in your ESG report.

Structures

Pick a Structure for Your Custom Boxes

Eight production-ready structures with the board, minimums and lead time we would actually quote you.

Structure spec

Straight Tuck End

Classic retail carton with both flaps tucking the same way.

Best used for
Retail cartons, supplements, cosmetics
Minimum order
50 units
Lead time
8–10 days
Recommended board
14pt–24pt SBS

Printing options

Six Print Methods for Custom Printed Packaging

Whether you order 50 custom printed boxes or 500,000, your brand color comes off press the same way.

01

Offset Lithography

The highest fidelity option for runs above 1,000 units. Pantone spot color, fine type and photographic detail.

02

Digital Printing

No plate costs, so short runs and versioned artwork stay affordable from 50 units.

03

Flexographic Printing

Direct-to-corrugated printing for large shipper and display runs at the lowest per-unit cost.

04

Litho Lamination

Offset sheets laminated to corrugated — photographic quality on a shipping-strength structure.

05

Screen Printing

Heavy opaque ink lay-down for bold single colors on kraft and dark uncoated stocks.

06

Digital Foil & Varnish

Plateless foil and raised varnish for short-run luxury effects without tooling charges.

Finishing & embellishment

The Details People Actually Remember

Layer finishes to build shelf presence — combine soft-touch film with spot UV and foil on the same panel.

Matte Lamination

Soft, low-glare film that resists fingerprints.

Gloss Lamination

High-shine film that makes color pop on shelf.

Soft-Touch Velvet

Suede-like film that signals premium instantly.

Spot UV

Glossy raised varnish over selected artwork areas.

Foil Stamping

Metallic gold, silver, copper and holographic foils.

Embossing & Debossing

Raised or recessed relief for tactile branding.

Window Patching

PET, PLA or open die-cut windows in any shape.

Aqueous Coating

Food-safe, recyclable protective coating.

Volume pricing

Unit Cost Drops as Your Run Grows

No hidden plate, setup or dieline fees at any tier — the number you see is the number you pay.

100 – 249 units

$2.40

Starter run

Perfect for launches, sampling and Kickstarter fulfilment.

Most ordered

250 – 999 units

$1.65

Save 31%

The sweet spot for DTC brands shipping monthly.

1,000 – 4,999 units

$1.12

Save 53%

Offset printing kicks in — tighter color, lower unit cost.

5,000+ units

Custom

Contract pricing

Scheduled releases, stored inventory and locked pricing.

Indicative per-unit pricing for a 4×4×4 mailer on E-flute with 4-color print. Final pricing depends on dimensions, board, finishing and quantity — your itemized quote arrives within 24 hours.

Industries served

Category Expertise That Prevents Costly Mistakes

CBD & Cannabis

Compliance-first packaging for regulated markets.

Beauty & Cosmetics

Prestige finishes with exact color control.

Food & Bakery

Food-grade, grease-resistant and travel-safe.

Health & Supplements

FDA-format panels and tamper evidence.

Fashion & Apparel

Garment-safe interiors and unboxing kits.

E-commerce & Subscription

Dim-weight-optimized, carrier-tested mailers.

Home & Candle

Structural protection for glass and ceramics.

Electronics & Tech

Foam-cradled rigid presentation packaging.

Why PackologyPro

Compare Us Against a Typical Box Supplier

Everything below is standard on every order — not an upsell buried in a proposal.

What you getPackologyProTypical supplier
  • Minimum order quantity50 units500 – 1,000 units
  • Structural design & dielineFree, unlimited revisions$150 – $400
  • 3D mockup before productionWithin 24 hoursNot offered
  • Physical pre-production sampleIncluded on requestPaid add-on
  • Pantone color matchingStandard on every runPremium tier only
  • FSC & recycled stocksEvery structureLimited range
  • Standard turnaround8–10 business days3 – 5 weeks
  • US shippingFree, door to doorFreight quoted separately
  • Named production contactYesNot offered
Sustainability

Packaging that ships light and recycles clean.

We right-size every structure to cut dimensional weight, default to recyclable coatings and can swap any laminate for an aqueous or soft-touch water-based alternative on request.

100%
Recyclable board on standard structures
72%
Average post-consumer recycled content
0
Plastic laminates on kraft lines
FSC®
Chain-of-custody certified mills

Get a free material sample kit

Eight board stocks, six finishes and three flute grades — mailed anywhere in the US at no cost so you can feel the spec before you commit.

Request the kit

Customer stories

What Brands Say After Their First Run

Real reviews from production customers — tap a name to read the full story.

4.9/5

Verified reviews from 9 brands who have completed at least one full production run with us. Open any story to read it in full.

FAQ

Frequently Asked Questions

Still unsure? Call us and a packaging specialist will spec your box on the phone.

Insights

Latest Packaging Guides

Field notes from our production floor on materials, print, cost control and unboxing design.

Request a Free Packaging Quote

Four short steps. Itemized pricing, a free dieline and a 3D mockup back within one business day.

  1. 1Product
  2. 2Project
  3. 3Contact
  4. 4Artwork

Why brands choose us

Custom Boxes Built for Real Products

PackologyPro is a US-based maker of custom boxes for brands that need more than a plain brown carton. We print and die-cut custom CBD boxes, cosmetic cartons, candle sleeves, soap wraps, bakery cartons, supplement packs and rigid gift sets — each one built around the product that goes inside it, not around a template.

Every job starts with the same short conversation: what is the product, how heavy is it, where does it ship, and what should the buyer feel when the lid comes off. From there we pick the board, the structure and the print method, then send a free dieline and a 3D mockup so you can see the box before it goes on press. Nothing runs until you have approved the proof.

Custom packaging boxes for small and growing runs

Minimums start at 50 units, so a first run stays affordable while you are still testing a flavour, a scent or a strength. When the product sells, the same tooling and colour build scale straight into a 5,000-piece reorder — no redesign, no new plate charges. That makes our custom printed boxes a practical fit for launches, seasonal drops, subscription inserts and wholesale rebuys alike.

Choose from kraft, white SBS, corrugated E-flute and rigid chipboard, then finish with soft-touch matte, gloss lamination, spot UV, foil stamping or blind embossing. Need the box to stand up to cold chain, oily bath products or a 30ml glass bottle? We test the fit against your real filled product and adjust the dieline before production, which is where most cheap custom packaging boxes fail.

Print quality and colour you can repeat

Pantone matching keeps run two looking like run one, and every sheet is checked against your approved proof before it is folded and glued. If your compliance list includes child-resistant closures, tamper evidence, batch panels or ingredient decks, we lay that out inside the artwork instead of stickering it on later. FSC-certified and recycled stocks are available whenever your buyers ask about sourcing.

Production runs 8–10 business days from proof approval, with tracked US delivery and a named contact you can call. You will see itemised pricing up front — board, print, finishing and freight — so nothing appears on the invoice that was not on the quote.

Tell us the product, the size and the quantity in the form above and a packaging specialist will spec your custom boxes the same day, complete with a dieline you can hand straight to your designer. Not sure which structure fits? Compare box styles or read through our material options first, then send the specs across.

Ready to Launch Packaging That Sells?

Send us your specs and get an itemized quote plus a free dieline and 3D mockup within 24 hours.