Free dieline & 3D mockup on every project · 50-unit minimums · 8–10 day turnaround

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Print on the inner panels so the box has a second reveal the moment your customer lifts the lid.

  • Print
  • Liner
  • Common use
  • Minimum order

Custom Printed Mailer Boxes

Custom Mailer Boxes with Inside Printing

Talk to an Expert

No fixed prices — every box is custom quoted. Your artwork stays private.

Free design support

Dielines, 3D mockups and unlimited revisions at no cost.

Custom sizes

Any structure or dimension — no template limits.

Low minimum order

Start from 50 units and scale when you're ready.

Fast turnaround

8–10 business days standard, rush available.

Quality printing

Offset, digital and litho-lam with Pantone matching.

Secure artwork upload

Private, encrypted storage for every file you send.

The inside of a mailer is free advertising space that most brands leave blank. Print it and the unboxing gets a small moment, a pattern, a thank-you line, a discount code or a short care guide waiting under the lid.

We print the interior on the same press pass as the outside, so the cost difference is smaller than people expect. You can go bold with full colour across all four inner walls, or keep it quiet with one spot colour and plenty of white space.

There is a practical side too. Inside print is a good place for return instructions, sizing help or the reorder link, which cuts down on support emails without adding a leaflet that goes straight in the bin.

Photography of an open box also performs well on social, so brands with an inside print get more customer posts. Ask for the flat template if you want to lay out both faces yourself.

Why Brands Order Custom Mailer Boxes with Inside Printing

The size is the first thing we get right. These boxes are cut to your product's own dimensions, so nothing shifts on the pallet and nothing needs padding out with filler. That alone tends to cut damage claims and dimensional shipping costs.

You also get the full print area. Front panel for branding, side panels for claims and net weight, and the inside face for a message that only shows at the moment of opening.

Board and Material Options for Mailer Boxes with Inside Printing

We print on kraft, coated SBS cardboard, corrugated flute and rigid greyboard. Kraft suits natural and refill lines, SBS holds photographic artwork cleanly, corrugated protects heavier or fragile items in the post, and rigid board is for the price points where the box is part of the product.

Ask for a plain sample before you commit - it is the quickest way to feel the difference between two thicknesses.

Printing and Finishing Choices for Mailer Boxes with Inside Printing

We print digitally under a few thousand units and move to offset above that, so colour holds without paying plate costs on a small first order. Spot Pantone inks are available for brand-critical shades.

Finishing options include matte and gloss lamination, soft-touch, spot UV, foil stamping, embossing, deboss and window patching. Pick one texture and one highlight rather than stacking effects.

Wholesale Mailer Boxes with Inside Printing With Low Minimums

We start at 50 units on this style. Wholesale pricing steps down as volume rises - the jump from 250 to 1,000 units is where most brands see the biggest per-box saving.

There are no die or plate charges on repeat orders, so reorders of the same box come in cheaper than the first run.

How to Order Your Custom Printed Mailer Boxes with Inside Printing

The process is short: share sizes and quantity, approve a free dieline and digital proof, then production runs in 8-10 business days. We hold your dieline on file, so the next order skips straight to print.

Premium finishes

Upgrade Your Mailer Boxes with Inside Printing With Premium Finishes

Combine coatings, foils and structural add-ons to match the shelf presence you want.

Matte lamination

Soft, non-reflective film that hides fingerprints and feels premium.

Gloss lamination

High-shine film that makes colours and photography pop on shelf.

Soft-touch coating

Velvet, suede-like surface used by luxury and beauty brands.

Foil stamping

Metallic gold, silver, rose or holographic foil pressed into the board.

Embossing

Raised logo or pattern that adds tactile depth to your branding.

Debossing

Recessed impression for a subtle, understated premium detail.

Spot UV

Selective gloss varnish that highlights logos and key artwork.

Varnish

Protective matte or gloss coat applied across the full sheet.

Window cut-out

Die-cut opening with optional clear PET film to show the product.

Custom inserts

Foam, board or moulded pulp inserts that lock the product in place.

Purpose built

Packaging Designed Around Your Product

Every structure starts from your product's real dimensions, weight and fragility. We engineer the dieline so the fit is snug, the closure is secure and unboxing feels deliberate rather than accidental.

Mailer Boxes with Inside Printing — Packaging Designed Around Your Product

Branding

Custom Branding and Print That Stays Consistent

Full-colour CMYK, Pantone spot matching and metallic inks keep your brand identical across every run. Logos, ingredient panels, compliance marks and barcodes are all placed to print cleanly at production speed.

Mailer Boxes with Inside Printing — Custom Branding and Print That Stays Consistent

Protection

Built to Protect What's Inside

Board grade, flute profile and insert design are chosen for the journey your product actually takes — warehouse handling, courier transit and shelf restocking — so damage rates stay low.

Mailer Boxes with Inside Printing — Built to Protect What's Inside

Retail ready

Shelf Presentation That Earns a Second Look

Facing panels, colour blocking and finish choices are balanced for retail lighting so your packaging reads clearly from a distance and rewards a closer look in hand.

Mailer Boxes with Inside Printing — Shelf Presentation That Earns a Second Look

Logistics

Performance Across the Supply Chain

Flat-packed shipping, stackable footprints and consistent tolerances keep freight costs down and make fulfilment faster for you or your 3PL partner.

Mailer Boxes with Inside Printing — Performance Across the Supply Chain

Sustainability

Sustainable Materials Without Compromise

Recycled board, FSC-certified stock, soy-based inks and plastic-free finishing options are available on this style — with the same structural strength and print quality.

Mailer Boxes with Inside Printing — Sustainable Materials Without Compromise

Luxury

Luxury Finishing Options on Request

Foil stamping, soft-touch film, embossing and spot UV can be combined to lift a standard box into a premium unboxing moment worth sharing.

Mailer Boxes with Inside Printing — Luxury Finishing Options on Request

How it works

Your Customization Process

Six clear steps from first idea to delivered packaging.

1

Browse and select a product

Pick the packaging style that fits your product.

2

Enter size and quantity

Share dimensions, quantity and material preference.

3

Upload artwork or request design help

Send print-ready files or let our designers build them.

4

Review the digital proof

Check a 3D mockup and dieline before anything prints.

5

Approve production

Give the go-ahead and we lock your run into the press schedule.

6

Receive the finished packaging

Flat-packed, protected and delivered to your door.

Specifications

Mailer Boxes with Inside Printing Specifications

Print
Outside plus full inside CMYK
Liner
White top for accurate colour
Common use
Thank-you note, pattern, QR or discount code
Minimum order
50 units

FAQ

Frequently Asked Questions

Send your sizes and quantity and we'll return itemized pricing with a free dieline.

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