Heavier-duty shippers for fragile, oversized or multi-item orders.
- Double-wall options
- Void-fill friendly
- Carrier-tested structures
Mailer Boxes
Custom Shipping Mailer Boxes
Free design support
Dielines, 3D mockups and unlimited revisions at no cost.
Custom sizes
Any structure or dimension — no template limits.
Low minimum order
Start from 50 units and scale when you're ready.
Fast turnaround
8–10 business days standard, rush available.
Quality printing
Offset, digital and litho-lam with Pantone matching.
Secure artwork upload
Private, encrypted storage for every file you send.
Heavier-duty shippers for fragile, oversized or multi-item orders.
Why Brands Order Custom Shipping Mailer Boxes
Most brands come to us because an off-the-shelf carton is either half an inch too wide or a shade too shallow. We build the dieline around the product, so it fits first time and looks intentional on the shelf.
Print space matters just as much. Every panel is usable: ingredients and compliance copy on the back, your logo and finish on the front, a short thank-you or QR code inside the lid where customers actually see it.
Board and Material Options for Shipping Mailer Boxes
We usually recommend 16pt-22pt board as a starting point, then adjust after a sample. Heavier contents move to corrugated; luxury lines move to rigid with a printed wrap.
All of it is curbside recyclable, and we can quote FSC-certified board or post-consumer waste content if your packaging claims need it.
Printing and Finishing Choices for Shipping Mailer Boxes
We print digitally under a few thousand units and move to offset above that, so colour holds without paying plate costs on a small first order. Spot Pantone inks are available for brand-critical shades.
Finishing options include matte and gloss lamination, soft-touch, spot UV, foil stamping, embossing, deboss and window patching. Pick one texture and one highlight rather than stacking effects.
Wholesale Shipping Mailer Boxes With Low Minimums
We start at 50 units on this style. Wholesale pricing steps down as volume rises - the jump from 250 to 1,000 units is where most brands see the biggest per-box saving.
There are no die or plate charges on repeat orders, so reorders of the same box come in cheaper than the first run.
How to Order Your Custom Printed Shipping Mailer Boxes
Send your dimensions, board preference, quantity and artwork - or just the product and we will work the sizes out. You get a free dieline and a 3D mockup, revisions until the proof is right, then 8–10 business days in production after approval. Rush schedules are available when a launch date is fixed.
Premium finishes
Upgrade Your Shipping Mailer Boxes With Premium Finishes
Combine coatings, foils and structural add-ons to match the shelf presence you want.
Matte lamination
Soft, non-reflective film that hides fingerprints and feels premium.
Gloss lamination
High-shine film that makes colours and photography pop on shelf.
Soft-touch coating
Velvet, suede-like surface used by luxury and beauty brands.
Foil stamping
Metallic gold, silver, rose or holographic foil pressed into the board.
Embossing
Raised logo or pattern that adds tactile depth to your branding.
Debossing
Recessed impression for a subtle, understated premium detail.
Spot UV
Selective gloss varnish that highlights logos and key artwork.
Varnish
Protective matte or gloss coat applied across the full sheet.
Window cut-out
Die-cut opening with optional clear PET film to show the product.
Custom inserts
Foam, board or moulded pulp inserts that lock the product in place.
Purpose built
Packaging Designed Around Your Product
Every structure starts from your product's real dimensions, weight and fragility. We engineer the dieline so the fit is snug, the closure is secure and unboxing feels deliberate rather than accidental.
Branding
Custom Branding and Print That Stays Consistent
Full-colour CMYK, Pantone spot matching and metallic inks keep your brand identical across every run. Logos, ingredient panels, compliance marks and barcodes are all placed to print cleanly at production speed.
Protection
Built to Protect What's Inside
Board grade, flute profile and insert design are chosen for the journey your product actually takes — warehouse handling, courier transit and shelf restocking — so damage rates stay low.
Retail ready
Shelf Presentation That Earns a Second Look
Facing panels, colour blocking and finish choices are balanced for retail lighting so your packaging reads clearly from a distance and rewards a closer look in hand.
Logistics
Performance Across the Supply Chain
Flat-packed shipping, stackable footprints and consistent tolerances keep freight costs down and make fulfilment faster for you or your 3PL partner.
Sustainability
Sustainable Materials Without Compromise
Recycled board, FSC-certified stock, soy-based inks and plastic-free finishing options are available on this style — with the same structural strength and print quality.
Luxury
Luxury Finishing Options on Request
Foil stamping, soft-touch film, embossing and spot UV can be combined to lift a standard box into a premium unboxing moment worth sharing.
How it works
Your Customization Process
Six clear steps from first idea to delivered packaging.
Browse and select a product
Pick the packaging style that fits your product.
Enter size and quantity
Share dimensions, quantity and material preference.
Upload artwork or request design help
Send print-ready files or let our designers build them.
Review the digital proof
Check a 3D mockup and dieline before anything prints.
Approve production
Give the go-ahead and we lock your run into the press schedule.
Receive the finished packaging
Flat-packed, protected and delivered to your door.
Specifications
Shipping Mailer Boxes Specifications
- Double-wall options
- Included
- Void-fill friendly
- Included
- Carrier-tested structures
- Included
FAQ
Frequently Asked Questions
Send your sizes and quantity and we'll return itemized pricing with a free dieline.
Related products
More Mailer Boxes Styles
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The workhorse e-commerce mailer, printed edge-to-edge in tested corrugated board.
Kraft Mailer Boxes
Uncoated natural kraft mailers for brands with a sustainable, honest aesthetic.
Subscription Mailer Boxes
Repeatable monthly boxes with swappable insert designs and versioned print runs.
Printed Mailer Boxes
Full-color litho-laminated mailers when photographic print quality is the point.
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