Free dieline & 3D mockup on every project · 50-unit minimums · 8–10 day turnaround

Double wall corrugated appliance mailer boxes for heavy kitchen and home products. Extra crush strength with corner blocks, from 50 boxes.

  • Custom product-fit dimensions
  • Minimum order: 50 units
  • Free dieline and 3D mockup

Corrugated Mailer Boxes

Double Wall Corrugated Appliance Mailer Boxes

Talk to an Expert

No fixed prices — every box is custom quoted. Your artwork stays private.

For heavy things

A small kitchen machine, a lamp or a set of tools can weigh many kilos. A single-wall box can bend or burst under that load. Double wall board has two layers of flutes, so it is much harder to crush.

You can see the two layers on the cut edge of the board. That extra layer is what keeps the box square when it is stacked in a truck.

Blocks keep it still

Heavy items move with great force when a van brakes. We add card blocks or corner pieces that hold the product in place. This stops it from sliding and hitting the side of the box.

Plain, strong and honest

Most brands ship heavy goods in plain kraft. It is cost-effective and recyclable. You can add a logo and handling marks such as "this way up" in one colour.

Size and weight matter

Please tell us the full size and the weight of your product. We use the weight to choose the right board grade, not just the size. If you can, send a sample so we can test the fit.

Order details

We start at 50 boxes. Every quote comes with a free dieline and 3D mockup, and samples are available before a big run.

Double Wall Corrugated Appliance Mailer Boxes specifications

Structure
Heavy duty flap-top mailer with corner blocks
Material options
BC double wall kraft corrugated
Dimensions
Custom size built around your product
Minimum order
50 units

Questions about Double Wall Corrugated Appliance Mailer Boxes

Compare more corrugated mailer boxes, explore the full custom mailer boxes range, design yours in the Box Builder or request a packaging quote.

Customer reviews

No reviews yet for Double Wall Corrugated Appliance Mailer Boxes. If you have ordered these boxes, your feedback helps the next buyer.

    Write a review

    Reviews are checked before they go live.